MANUFACTURING

We offers one stop turnkey manufacturing solution from product development, prototype, pilot build to mass production and direct customer fulfillment.

We Specialize in High Mix, Low to Medium Volume.

Our niche expertise covers

• PCBA
• Sub Assembly
• Box Build
• System Build
• Test Development and Testing
• Proto and NPI support
• Further Processing
• Lean Manufacturing

In our pursuit towards excellence and customer satisfaction, we continuously upgrade our technology and capability with real time monitoring and full traceability run by our In-house developed Manufacturing Execution System (MES).

We are a dynamic organisation with talented and dedicated employees. We adopt Environmental, Social, and Governance (ESG) practices in our operation and practice high integrity and ethics in our Pursue for Excellence.

NEW PRODUCT INTRODUCTION

We engage our potential customers at the early stage of their products introduction. We work hand in hand with our customer to perform detail root cause analysis and corrective action plans at each stage of Prototype Runs, Pilot Run and the Final Qualification Run prior to the Mass Production.

We contribute our technical know-how to ensure cost effectiveness and quality of the final products.

SURFACE MOUNT TECHNOLOGY

State of the Art Surface Mount Technology equipped with component level traceability. We provide our customers with the flexibility and agility of our services without compromising on quality and On-Time-Delivery.

Our Surface Mount manufacturing capabilities includes:

Surface Mount Technologies (SMT)

• 01005" Component Size
• 0.4mm QFP Lead Pitch, 0.25mm BGA Ball Pitch
• SPI System
• AOI System
• X Ray System
• BGA rework
• N2 Reflow
• Flying Probe

Auto Insertion

• Axial and Radial Components

Plated through Hole and Wave Soldering

TEST SYSTEMS DEVELOPMENT

We have in house technical expertise for product test development, customise test software to meet customer requirements.

We are accomplished in:

• Radio Frequency up to 3Ghz
  
  • GSM
  • GPRS
  • Mobile & Portable Radio ( Analog and Digital)
  • Bluetooth & Zigbee

• Full Range Audio Test
  
  • Speakers (Single or Multi Channel)
  • Microphone ( Single or Multi Channel

• Power Electronics
  
  • Analog and Digital DC- DC Converters
  • AC- DC Converters
  • Battery Chargers

• Digital Camera

ENGINEERING

Our diverse background allows us to provide our customers with innovative, smart, cost effective and timely solutions.

Our experienced team is equipped with the right tools, knowledge, Six Sigma and Lean Manufacturing to address all engineering challenges.

Strength

• We adapt to product changes through flexibility
• Product Development and product assembly technology
• Supports Box Build and Sub-level Products Assembly
  • Wave Soldering
  • Gold and High Melting Point Soldering
  • Water Proof Test: IP67
  • Conformal Coating
  • Ultrasonic Welding

SUPPLY CHAIN MANAGEMENT

Strategic Location

• Within an hour drive from Penang International Airport, Seaport & the main forwarders hub.
• In proximity with various supporting and supplies eco-system.

Dynamic Team

• Sourcing – Specialised and Experienced team to drive the most cost effective solutions for our customers.
• Purchasing – Maintaining optimum inventory level to support customers’ demands and on time delivery.
• Logistics – Our team are agile and flexible to integrate and to consolidate our supply chain requirements to meet customers' demand.

QUALITY MANAGEMENT

Quality is our Passion

BCM is passionate to strive for highest quality levels for our customers through our executions in quality planning, initiatives in driving continuous improvement and working with our customers in achieving the ultimate goals.

Our experienced team executes our established operating procedures, ensuring our quality policy is effectively communicated to all levels. We emphasize customized quality plan for our customers, with validated in-house developed systems, subject matter expert in our fields and proven continuous work applications, in ensuring we are compliant with all applicable industry requirements. We undergo regular global TUV quality management system audits and proactively studies and research in implementing the best practices available, in order to stay ahead in the industry.

Through deploying advance quality plan and measureable metrics, we develop the zero defect culture through proactively involving all levels of employees to mitigate risk and promoting seamless processes through execution of lean practices. Our designed trainings for our valued employees continuously steering the momentum to motivate and strive for better manufacturing processes that yields better product quality.

That, makes us an EMS with a difference.

Our Quality Certifications:

• ISO 9001:2015 – QUALITY MANAGEMENT SYSTEM
• ISO14001:2015 – ENVIRONMENTAL MANAGEMENT SYSTEM
• ISO 45001:2018 – OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEM
• EN ISO 13485:2016 – MEDICAL DEVICES QUALITY MANAGEMENT SYSTEM
• IATF 16949: 2016 – AUTOMOTIVE QUALITY MANAGEMENT SYSTEM
• ANSI/ESD S20.20:2014 – ELECTROSTATIC DISCHARGE CONTROL